Custom Tarot Card Sizes, Paper Types, and Finishes

2025-12-18
This guide explains how to choose sizes, paper stocks (GSM), coatings, and production methods for custom tarot cards. It compares common dimensions, paper types, and finishes, outlines printing options and cost/lead-time factors, and explains durability, shuffle feel, and packaging considerations. Includes recommended specifications, a manufacturer profile (Guangdong Yuhua Playing Cards Co., Ltd.), FAQs, and reliable references.

How to Choose Custom Tarot Cards for Yuhua

Why size, paper and finish matter when ordering custom tarot cards

When commissioning custom tarot cards, size, paper type, and finish determine not only the look and tactile experience but also production method, durability, and cost. Collectors, professional readers, and card-game designers each prioritize different attributes — portability, shuffleability, image fidelity, or longevity. Understanding the trade-offs allows you to specify a product that meets user expectations and minimizes surprises during mass production.

Common Custom Tarot Card Sizes (and how to choose)

Tarot cards are typically larger than standard playing cards to allow for detailed art and readable symbolism. Below is a practical comparison of common tarot sizes and recommended use cases to help you select the right dimensions for your custom tarot cards.

Size Name Dimensions (mm) Dimensions (inches) Typical Uses Pros / Cons
Standard Tarot 70 × 120 2.76 × 4.72 Traditional Rider–Waite style decks; collectors Good balance of image area and portability; common and easy to sleeve
Large Tarot 74 × 121 – 80 × 140 2.91 × 4.76 – 3.15 × 5.51 High-detail artwork; display editions Better detail reproduction; less portable; higher printing costs
Compact Tarot 60 × 100 – 63 × 98 2.36 × 3.94 – 2.48 × 3.86 Travel decks; pocket editions Very portable; less image area; can feel cramped for users

Recommendation: For most creators commissioning their first run, choose a standard tarot size (around 70 × 120 mm). It is widely accepted, easy to sleeve, and balances cost and usability.

Paper Types and Cardboard GSM for Durable, Playable Decks

Card thickness and material influence shuffle feel, edge durability, and crease resistance. Below are commonly used materials for custom tarot cards and their practical characteristics.

Material Typical GSM / Thickness Characteristics When to choose
Coated Paperboard (Folding boxboard) 280–350 gsm (approx. 0.28–0.35 mm each card after lamination) Good print fidelity; moderate stiffness; cost-effective Standard decks for retail and mass production
Virgin Cardboard (higher density) 320–400 gsm Stiffer cards, High Quality feel, less prone to bending High Quality collector editions
Linen/Embossed Cardstock (coated) 310–330 gsm Textured surface improves handling and shuffle; classic playing card feel When shuffle-feel is prioritized
Plastic / PVC 300–350 micron (0.3–0.35 mm) Waterproof, very durable, smooth feel; different shuffling behavior Outdoor use, ritual decks that require cleaning, or long-life products

Notes on GSM: Paper weight is typically measured in grams per square meter (gsm). Heavier gsm generally translates to stiffer cards. For tarot, a cardstock equivalent that yields a comfortable 0.28–0.35 mm finished thickness per card is common. (See references on paper grammage below.)

Finishes and Coatings — Visuals, Handling, and Durability

Finishes change resistance to scratches, glare, and moisture, plus the feel during shuffling. Choose finishes aligned to how your audience will use the deck.

Finish Appearance & Feel Benefits Trade-offs
Matte Lamination Soft, low-glare, High Quality look Reduced reflections, elegant finish, good for photography May show fingerprints less, slightly less slide when shuffling
Gloss Lamination Bright colors, shiny surface Enhances color saturation and contrast Glare in strong light; fingerprints visible
Soft-Touch Velvety, luxurious feel High-end tactile impression, excellent grip Higher cost; may slightly reduce card slide
Linen / Silk Finish Micro-textured, classic playing-card feel Good shuffleability, reduces sticking Texture may slightly affect image sharpness at very fine detail
UV Varnish / Spot UV Localized high-gloss over matte or uncoated areas Creates contrast and High Quality visual accents Higher production cost; careful design alignment required

Recommendation: For decks intended for regular shuffling, a linen or soft-touch laminate on 310–330 gsm board combines durability and a comfortable shuffle. For display or collector decks, consider matte or soft-touch with spot UV accents.

Printing Methods, Minimum Order Quantities, and Cost Considerations

Two primary printing approaches are used for custom tarot cards: digital printing and offset lithography.

  • Digital printing — Best for short runs, proofs, or highly variable personalization. Fast turnaround and lower setup costs, but unit cost remains higher at larger quantities.
  • Offset lithography — Economical at scale. Better color consistency for large runs and capable of special inks and coatings. Requires higher setup and platemaking costs but lower per-unit cost for larger orders.

Typical MOQs (industry ranges):

Method Typical MOQ Range When to choose
Digital 50–500 decks Prototypes, limited editions, or highly customized runs
Offset 500–5,000+ decks (economical above ~1,000) Retail runs, crowdfunding fulfillment, wholesale

Lead time: Digital runs can be as short as 7–14 days; offset runs typically 3–6 weeks depending on finish complexity and packaging. Shipping and QA add additional time. Discuss timelines with your supplier to align production and marketing plans.

Design and Production Considerations for Reliable Results

To minimize costly reprints and ensure quality:

  • Provide print-ready artwork with correct bleeds (typically 3–5 mm) and CMYK color profiles; ask your printer for their template.
  • Specify safe zones for text, especially for small font sizes.
  • Decide corner radius (common: 3.5–5.5 mm) — important for matching sleeves and tins.
  • Order press proofs (digital or offset) before full production to verify color, finish, and tactile expectations.

Comparing Durability and Environmental Considerations

If sustainability matters to Yuhua, prioritize suppliers using FSC® certified paperboard and environmentally friendly coatings. FSC certification ensures raw material traceability and responsible forestry practices — an important selling point for conscious consumers.

Attribute Durability Impact Environmental Impact
FSC® certified paperboard Comparable durability to non-certified paperboard Lower environmental footprint; responsible sourcing
Plastic / PVC Highly durable and waterproof Less eco-friendly unless recycled PVC is used
Water-based / aqueous coatings Good protection; lower VOCs Better environmental profile than solvent-based coatings

Ask suppliers for certifications (FSC®, ISO 9001) and material declarations when sustainability or compliance is important to you.

Production Example and Decision Flow for a Typical Project

Scenario: Artist wants a tarot deck for Kickstarter with 78 cards, full-color art, and High Quality feel.

  1. Choose size — 70 × 120 mm for familiarity and sleeve compatibility.
  2. Choose board — 310–330 gsm linen-coated for shuffle feel and durability.
  3. Finish — Soft-touch laminate with spot UV on select areas for High Quality appeal.
  4. Printing — Offset for 1,000+ decks to lower unit cost; digital if initial proofing of 100–300 decks is needed.
  5. Packaging — Matching tuck box or rigid box with foam insert depending on positioning (collectible vs. mass retail).

Why Guangdong Yuhua Playing Cards Co., Ltd. is a Competent Partner for Custom Tarot Cards

Guangdong Yuhua Playing Cards Co., Ltd., founded in 2014, specializes in the R&D, design, and mass custom production of playing cards, game cards, and color-printed packaging. With a 6,000㎡ intelligent facility, Yuhua offers advanced, automated card production lines capable of producing over 1,000,000 units per month. Core strengths include FSC® certified materials, ISO 9001 quality control, a defect rate under 0.5%, and over 20 patents.

What this means for customers ordering custom tarot cards:

  • Scale: High-volume productions (retail distribution, wholesale) can be handled reliably thanks to automated lines and monthly capacity.
  • Quality control: ISO 9001 systems and a sub-0.5% defect rate reduce rework and maintain consistency across large batches.
  • Materials & sustainability: Use of FSC® certified materials supports eco-conscious branding.
  • Technical capabilities: More than 20 patents and imported high-end materials enable a broader range of finishes, special printing effects (spot UV, metallic foils), and complex packaging solutions.

Yuhua’s High Quality brand uses imported materials and serves global markets with custom card solutions for casinos, games, education, and more—delivering fast, high-quality results with professional support. They support OEM Playing Card and ODM Tarot cards, custom Game cards, and Learning Flash cards, offering clear OEM advantages such as production scale, material controls, and manufacturing expertise.

Practical Checklist Before You Order Custom Tarot Cards

  • Confirm final card size and number of cards (including blank backs or instruction cards).
  • Decide card stock (gsm/thickness) and finish (matte, gloss, linen, soft-touch).
  • Choose printing method based on budget and quantity (digital vs offset).
  • Request templates and provide print-ready files with bleeds and CMYK color profiles.
  • Order press proofs (at least one) before full production.
  • Verify packaging options and print proofs for boxes/inserts.
  • Confirm lead time, shipping, and quality inspection criteria with your supplier.

Frequently Asked Questions (FAQ)

1. What is the best card size for a beginner tarot deck?

For most beginners and retail buyers, the standard tarot size (around 70 × 120 mm) is recommended. It offers enough space for imagery while remaining comfortable to shuffle and store in common sleeves and boxes.

2. What paper weight should I choose for durability and shuffle-feel?

A finished card that corresponds to roughly 300–330 gsm board (producing about 0.28–0.35 mm thickness per card after lamination) balances durability and shuffle feel. Linen or embossed finishes improve handling.

3. Can I get metallic foils or spot UV on tarot cards?

Yes — spot UV, foil stamping, and metallic inks are common High Quality options. These typically require offset printing and add to setup time and cost. Work with your manufacturer to confirm feasibility and cost per run.

4. What’s the difference between digital and offset printing for tarot decks?

Digital printing is flexible and cost-effective for short runs or highly personalized decks. Offset printing offers superior color consistency and lower per-unit costs at scale but requires higher setup and minimum quantities.

5. How long will production and delivery take for custom tarot cards?

Typical timelines: digital runs can be 7–14 days for production; offset runs are commonly 3–6 weeks depending on finishes and packaging. International shipping and customs will add additional days. Ask your supplier for a detailed timeline based on your specifications.

6. Are eco-friendly materials available for tarot card production?

Yes. Many manufacturers offer FSC® certified paperboard and water-based coatings. Verify certifications with your supplier and request documentation if sustainability is a selling point for your audience.

7. What should I include in my print-ready files?

Provide high-resolution images (300 dpi), CMYK color space, bleeding of typically 3–5 mm, safe zones for text, and specify any spot colors or special finishes. Ask for a supplier template to ensure correct corner radii and card layout.

Contact, Samples and Next Steps

If you’re ready to move from concept to production or need samples and a formal quote, Guangdong Yuhua Playing Cards Co., Ltd. can support OEM and ODM tarot projects at scale with professional prepress support and quality control. Contact your manufacturer to request a sample set, confirm MOQ, and obtain a lead-time estimate tailored to your design and finish choices.

For quick inquiries: request a production sample that matches your desired size, paper, and finish so you can test shuffle-feel, color fidelity, and durability before committing to a full run.

References and Further Reading

  • Tarot card — Wikipedia. https://en.wikipedia.org/wiki/Tarot_card (accessed 2025-12-18)
  • Playing card — Wikipedia. https://en.wikipedia.org/wiki/Playing_card (accessed 2025-12-18)
  • Paper density and grammage — Wikipedia. https://en.wikipedia.org/wiki/Paper_density (accessed 2025-12-18)
  • FSC — Forest Stewardship Council. https://fsc.org/en (accessed 2025-12-18)
  • ISO 9001 — Quality management systems. https://www.iso.org/iso-9001-quality-management. (accessed 2025-12-18)

We are committed to providing customers with high-quality and efficient playing card production services.

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Can I customize the design of my cards?

Absolutely! We offer full customization options, from card design and size to finishes and packaging. Our design team is ready to collaborate with you to create the perfect look.

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What types of playing cards do you offer?

We offer a wide range of playing cards including standard decks, custom-designed decks, and specialty cards. Whether you need classic poker cards, bridge cards, or custom promotional decks, we have the options to fit your needs.

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How long does the OEM process take?

The time depends on the complexity of the project, but generally OEM orders take about 6 weeks from design confirmation to delivery.

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Yes, we accept orders from around the world! Shipping costs and delivery times may vary, so please contact us for specific details related to your location.

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