Plastic Card Lifespan: 5 Must-Check Specifications for Durability
Plastic cards, whether used for payment, identification, or access control, are essential in daily life. However, their durability depends on several key specifications. Understanding these factors can help businesses and consumers choose high-quality cards that last longer. In this article, we’ll explore the five must-check specifications that determine the lifespan of plastic cards.
1. Card Material (PVC, PET, or Composite)
The type of plastic used significantly impacts durability:
-
PVC (Polyvinyl Chloride): The most common material, affordable but prone to warping and fading over time.
-
PET (Polyethylene Terephthalate): More durable than PVC, resistant to scratches and bending.
-
Composite (PVC + Polyester): Offers superior strength, often used for long-term cards like driver’s licenses.
Why it matters: Higher-quality materials resist wear, ensuring the card remains functional for years.
2. Thickness (Standard vs. Premium Options)
Plastic cards typically range from 0.76 mm (standard) to 1.2 mm (thick premium cards).
-
Thinner cards (0.76 mm) are cost-effective but bend easily.
-
Thicker cards (0.84 mm and above) resist cracking and last longer.
Best for longevity: A thickness of 0.84 mm or more ensures better durability.
3. Coating (Glossy, Matte, or Scratch-Resistant)
The surface finish affects resistance to daily wear:
-
Glossy coating: Shiny but prone to scratches.
-
Matte finish: Hides fingerprints and minor scuffs better.
-
Scratch-resistant laminate: Extends lifespan by protecting against abrasions.
Pro tip: For high-use cards (e.g., membership or RFID cards), opt for scratch-resistant coatings.
4. Printing Technology (Dye-Sublimation vs. Inkjet)
How a card is printed influences its longevity:
-
Dye-sublimation printing: Bonds ink into the plastic, making it fade-resistant.
-
Inkjet printing: Cheaper but may wear off faster, especially with frequent handling.
Best choice: Dye-sublimation ensures vibrant, long-lasting prints.
5. Environmental Resistance (Water, Heat, and UV Protection)
Plastic cards face exposure to:
-
Moisture: Can cause warping or delamination.
-
Heat: May lead to melting or distortion.
-
UV rays: Fade colors over time.
Solution: Look for waterproof, heat-resistant, and UV-protected cards for extended use.
Conclusion
To maximize the lifespan of plastic cards, always check:
✅ Material (PET or composite lasts longer than PVC)
✅ Thickness (0.84 mm or more for durability)
✅ Coating (scratch-resistant is best)
✅ Printing method (dye-sublimation resists fading)
✅ Environmental resistance (waterproof & UV-protected)
By considering these five specifications, businesses and individuals can choose high-quality plastic cards that withstand daily wear and tear.
Custom Made Playing Cards: The 2026 Ultimate Guide to Design, Materials, and Manufacturing
Redefining Corporate Gifting: The Custom Playing Card Deck That Gets Played, Not Stored
The Launch Artifact: How Custom Tarot Cards Create Lasting Tangible Memories for High-Impact Marketing Campaigns
The Renewal Catalyst: Boosting Elite Membership Loyalty with an Annual Custom Grey Tarot Card
The Data-Driven Upsell Engine: How Drinking Game Cards Systematically Increase Beverage Profit Margins
About cooperation process
How long does the OEM process take?
The time depends on the complexity of the project, but generally OEM orders take about 6 weeks from design confirmation to delivery.
About customized services
Do you provide design services?
Yes! Our in-house design team is here to assist you in bringing your vision to life. Whether you have a complete design or just an idea, we can help.
About price and payment
What are the payment terms?
We require a 30% deposit upon order confirmation and the balance before shipment.
After-sales support
Do you offer eco-friendly options?
Yes, we do offer eco-friendly materials and printing options. Please inquire about our sustainable options.
About product selection
Can I see a sample before a full order?
Yes, we will provide a prototype sample for your review to ensure you are satisfied with the final product.
WE’D LOVE TO 
HEAR
FROM YOU
Please send us your inquiry details; our team will contact you ASAP.
20+ years of experience in custom playing cards, game cards, tarot cards, flashcards, and board games, as well as paper and paperboard box manufacturing.
bbilaser
sq_AL